For the first time to do high-precision intelligent iot circuit breaker, assembly and shipment within 5 days
A single pole of its "BT complx" processing process order, delivery in 10 days we have never done high precision intelligent iot molded case circuit breaker!! Look how our team worked together to solve it.
On September 20, we just received an order for 180 samples of high-precision intelligent iot plastic-case circuit breakers, 80 sets of shell frame 630, and 100 sets of shell frame 400. (Cough cough, first of all, we are a professional manufacturer of plastic-case circuit breaker, high-precision intelligent iot plastic-case circuit breaker is still the first time to do.) The customer asked us to make sure to deliver the goods on October 8th.
First, from the delivery date, minus the first and last 2 days and 4 days of holidays, the working day is 12 days.
Second, the thermal element specified by the customer will arrive on 28th, and the transformer will arrive on October 3rd, which means that we can't even carry out the most basic welding work. That's it! We only have five days to landfill! oh no! Oh no!
Third, the welding and assembly have to go back and forth 2.3 times, that is, the workshop workers have to go back and forth to the second floor and the third floor. (Our 2nd floor is the spot welding workshop, the 3rd floor is the assembly workshop, well, mud Meng began to imagine)
Look at this picture, below I want to explain this Zhanger monk confused processing technology (customer requirements of the operation, anyway you said is right, we do it)
First, the ABC3 heat element is set up, set into the yellow, red, blue line (transformer), and then set into the high-precision transformer inside the soft connection, wow, I told the clay Meng, the high-precision transformer is not chaotic, but also to see the color in accordance with the order of yellow, green, red, and the direction must be to the left!! We need three more brains to think about this.
![6555c62i02](https://ecdn6.globalso.com/upload/p/197/image_other/2023-11/6555c623a639c25928.png)
Second, wait for us to install and pull down the floor to weld the moving contact, mud Meng see this is already the second time welding oh! Oh, no, a grasp of how to fall apart, this process has a problem. Therefore, we have to let the process and R & D, workshop together to discuss, to improve the process, improve efficiency. So so!! We removed the red circle on the right of the figure above and separated the ABC3 set of transformers.
![6555c66ysw](https://ecdn6.globalso.com/upload/p/197/image_other/2023-11/6555c660e3d6711551.png)
Third, we separate the ABC3 item to set the transformer, and then pull it to the second floor to weld the moving contact (see, this is the normal process, it doesn't matter, anyway, the first time, the next time we will be more intelligent!)
Okay, that's not a problem at all. Now for the real problem. How about delivery in 2 days? We first imagine in advance that our high-precision intelligent iot plastic-case circuit breaker has several major steps: hitting the base, welding the conductive system, passing the rotating shaft, the total support, installing the armature, debugging, and installing the cover
![6555c6ei4d](https://ecdn6.globalso.com/upload/p/197/image_other/2023-11/6555c6eddff5034085.png)
We first do the work that can be done in parallel: parts assembly, welding, the total support first, and then the other finished together, we are now simulating the automatic process of the whole machine (rest assured, we have already planned the automatic process workshop, give mud Meng a preview in advance).
Although our customers are like a ghost, even the National Day holiday will not let me go, but we will guarantee every machine product. Even a component must be tested! We always uphold: must be responsible for customers! Never do anything half-hearted! Even the boss has issued orders: they are required to deliver the quality and quantity of the customer. The first batch delivery must pay attention to punctuality, high quality!