Funda i-AceReare- Hardware stamping parts mold

I. Amagqabantshintshi ngeendawo zokutywina zentsimbi

Ukungunda okuphezulu okuchanekileyo okuphakathi kwesantya esiphakathi / ukubumba okuqhubekileyo kunobomi obude benkonzo, iindleko eziphantsi zemveliso yabasebenzi, umgangatho ozinzile kunye nokuchaneka okuphezulu kunobumba lobunjineli kunye nokungunda okulula. Inokudibanisa ukucheba, ukubethelwa ngenqindi, ukubumba, ukuqukumbela, ukucofa, ukukrazula kunye nokuvala. Sisebenzisa i-WEDM ephantsi kunye nesantya esiphezulu se-WEDM, i-EDM, i-CNC machining center, umatshini wokugaya ochanekileyo kunye nezinye izixhobo zokusebenza ukuhlangabezana neemfuno zokucubungula ukubumba okuchanekileyo.

Ukusetyenzwa kakuhle kwe-WEDM enesantya esiphantsi:

(1) Ukusebenza okuphezulu kokusebenza
Ngenxa yokuphuhliswa kwe-NS iklasi ephezulu ye-high-peak yangoku iteknoloji yonikezelo lwamandla ombane kunye nokufumanisa, ukulawula kunye neteknoloji yokuchasana nokuphazamiseka, ukusebenza kakuhle kwe-WEDM ye-low-speed nayo iyaphucula.

(2) Ukusebenza ngokufanelekileyo kwezinto zokusebenza ezinobunzima obukhulu
Xa usika i-300 mm i-workpiece engqindilili, ukusebenza kakuhle kokulungiswa kunokufikelela kwi-170 mm2 / min, okubaluleke kakhulu ukuphuculwa kobugcisa.

(3) Ukusebenza kakuhle kwe-workpiece kunye nokutshintsha kobukhulu.
Iyakwazi ukubona ngokuzenzekelayo ubukhulu be-workpiece kwaye ilungelelanise ngokuzenzekelayo iiparitha zokulungisa ukuthintela ukuphuka kwecingo, kunye nokufezekisa ukusebenza kakuhle komgangatho kulo mbuso.

II. Indlela yokugweba umgangatho wokubumba?

I-AceReare Electric ibe yinto ekhethekileyo ekwenzeni ii-breakers zesekethe ezibunjiweyo ngaphezulu kweminyaka elishumi. Inkampani yethu inokuzibandakanya kubumba lokutofa, ukucofa ukungunda, ukubumba isinyithi kunye namanye amashishini. Siyimveliso yala maxesha edibanisa uyilo, uphuhliso kunye nemveliso ekrelekrele.
Ngomgangatho ophezulu, umgangatho ophezulu kunye nemfuno ephezulu yabathengi abaqeqeshiweyo beteknoloji yemveliso, siyaqhubeka nokutyala imali kwi-molds eyenziwe ngesantya esiphezulu esinesantya esiphakathi, notyalo-mali lulonke ukuya kuthi ga kwi-10 yezigidi zeeyuan.

1. Izinto:I-CR12MOV manganese-vanadium intsimbi yezinto zetemplate, #45 medium carbon material ye-mold base base, DC53 kunye ne-SKD-11 ye-punch blade kunye nezinye izinto

2. Ukuphuculwa kwezinga lokupasa ngexesha elinye lokungunda

Ukuchaneka kwe-mold kufuneka kube phezulu, ngokukodwa kubonakaliswe ekuphuculeni ukuchaneka kwe-mold yi-teknoloji yokucubungula i-mold, kwaye okwesibini, ukuchaneka kwe-punch kuchaphazela ukuchaneka kwemveliso;

Umsebenzi wokubumba kufuneka abe yingcali, ulawulo lomsebenzi wokubumba ukuchaneka kwe-mold kunye ne-algorithm iya kuchaphazela izinga lokupasa kwexesha elilodwa lokubumba. Imilinganiselo ephambili yeembumba ezininzi ezichanekileyo azivumelekanga ukuba zibe ne-slope, kodwa indawo yokunyamezela kunye ne-slope encinci iya kusetyenziswa ngokupheleleyo kwi-mold production, njengekholomu yokufaka i-gear. Xa kwakhiwa imodeli yedijithali, kufuneka sinikele ingqalelo ukulungiswa kokunyamezela. Ngokuqhelekileyo, imodeli ye-3D ebonelelwa ngabathengi ayinamsebenzi, kuba imilinganiselo yayo emininzi yimilinganiselo elinganiselwe. Ukuba siyila ukubumba ngokwale nto, ukungunda okuveliswe ngokusisiseko kuya kuchithwa.

III. Ulwahlulo lokungunda

1. Izikhululo ezininzi zokungunda:Kumxokelelwane wemveliso, sebenzisa isitampu sokubumba esahlukileyo ngeenkqubo ezahlukeneyo, sebenzisa i-manipulator okanye ezinye izinto ezizenzekelayo, kwaye usebenzise imixokelelwane okanye iinxalenye ukuhambisa ukugqiba ukubumba okukayilwayo kokusetyenzwa kwesitampu sokusebenza.

2. Ukungunda okuqhubekayo: ikwabizwa ngokuba yi-mold eqhubekayo, ibhanti lezinto eziphathekayo lihlala lihamba kwicala elinye ngexesha lenkqubo yesitampu; I-progressive mold yileyo apho umcu ongaphakathi kokungunda uhamba ngeendlela ezimbini okanye ngaphezulu emva kokusikwa. Ukutya okuzenzekelayo kokungunda okuqhubekayo kusetyenziselwa ukugqiba ukutya kwebhanti yezinto ngaphakathi kwi-mold. Kubomi bokwenene, ukuze ufumane i-workpiece efanayo, imveliso yobuninzi nayo iyafuneka. Emva koko, kufuneka sisebenzise i-mold. Ukuze kuphunyezwe ukuveliswa ngokukhawuleza kunye nokuzinza okuqhubekayo, isikhunta esiqhubekayo senziwa.

3. Ukungunda okudibeneyo

4. Umzobo wokubumba

IV. Iqela lethu lobuchwephesha lokungunda

V. Iinzuzo zethu zokungunda kunye neembalasane

1. Sinokuhlangabezana neemfuno zabathengi zokuvelisa ngobuninzi
Isantya sokuveliswa kwe-stamping mold eqhubekayo (ukuya kuma-200SPM amaxesha-800SPM amaxesha / umzuzu.

2. Ulungiselelo lwenkqubo yoyilo lwemveliso lulula
Ngexesha loyilo lokubumba, lichithwa kwizakhiwo ezichanekileyo kunye nezilula zokumisela ngokweemfuno zemveliso, kwaye zihlelwe kwizikhululo ezahlukeneyo ukuphepha iindawo ezisengozini yesakhiwo sesikhululo sokubumba kunye nokwandisa ubomi baso, obunokufikelela ngaphezu kwe-500W imivimbo.

3. Uqoqosho
Imveliso kunye nokulungiswa kokungunda ngokuqhubekayo kunokugcina izixhobo zokulungisa, ukulawula inyathelo lokubumba, kunye nokuphucula izinga lokusetyenziswa kwezinto. Ngexesha elifanayo, kunokunciphisa ukulawulwa kokusebenza, ukuphatha kunye nabanye abasebenzi kunye nommandla owenziweyo wesayithi, ngoko ke kuqoqosho.

4. Idigri yokuqina komsebenzi kwinkqubo yokuzoba iyamodareyithwa
Xa inkqubo yokudweba iqhutyelwa kwi-mold eqhubekayo, isantya somzobo sinokunyuswa kwaye inani lamaxesha okudweba linganyuswa, ukwenzela ukuba kube lula ukuqina komsebenzi wezinto eziphathekayo kunye nokuphepha imfuno yokutshatyalaliswa kweemveliso ezigqityiweyo. ngexesha lokucubungula.

5. Ngokhuseleko lokusebenza
I-stamping mold eqhubekayo yi-mold stamping ngokuzenzekelayo, engadingi ukusebenza ngesandla ngexesha lokucubungula kwaye akukho nto inokulimaza umzimba womntu. Xa i-feeder idiliza okanye ezinye iziganeko ezingalindelekanga zenzeke, i-punch inokumisa ngokukhawuleza ukuphepha umonakalo kwi-punch.

6. Kuluhlu lweplate yokudibanisa, sidibanisa inkqubo yokuphuhlisa i-mold tapping, esebenzayo kwimveliso kwaye igcina abasebenzi.

7. Imveliso iphezulu ngokuchanekileyo, ukusuka ekunciphiseni kunye nokutyhila ukuya kwi-blanking emva kokugoba kunye nokuqulunqa, konke kugqitywe ngesethi enye yokuvelisa i-mold.

VI. Umahluko phakathi komngundo ochanekileyo kunye nokungunda okuqhelekileyo

Ibonakaliswa ikakhulu ngokuchaneka. Imilinganiselo ephambili yeembumba ezininzi ezichanekileyo azivumelekanga ukuba zibe ne-slope, kodwa indawo yokunyamezela kunye ne-slope encinci iya kusetyenziswa ngokupheleleyo kwi-mold production, njengekholomu yokufaka i-gear. Xa kwakhiwa imodeli yedijithali, kufuneka sinikele ingqalelo ukulungiswa kokunyamezela. Ngokuqhelekileyo, imodeli ye-3D ebonelelwa ngabathengi ayinamsebenzi, kuba imilinganiselo yayo emininzi yimilinganiselo elinganiselwe. Ukuba siyila ukubumba ngokwale nto, ukungunda okuveliswe ngokusisiseko kuya kuchithwa.